Gyro Compass Annual Maintenance, Service, Repair, Overhaul, Calibration in Sagar Shipbuilders
A Gyro Compass is a critical navigation system for today’s maritime vessels, especially those operating in offshore zones such as Sagar Shipbuilders. Unlike traditional magnetic compasses, a gyro compass identifies true north based on the Earth’s rotation and a high-speed spinning rotor—ensuring precise heading information without being affected by magnetic interference.
At FTRON Technology, we specialize in Gyro Compass Annual Maintenance, Service, Repair, Overhaul, and Calibration in Sagar Shipbuilders, as well as across surrounding oilfield and marine sectors. Our highly skilled engineers are fully trained and travel-ready for both domestic and international assignments. With a strong global partner network, we ensure rapid response and technical support for a wide range of gyro systems installed on offshore platforms, tankers, supply vessels, and rigs.

✅ Gyro Compass Brands and Models We Service
We support installation, annual service, repair, and spare parts for the following brands:
- SIMRAD (Navico): GC 80, GC 85
- Sperry Marine (Northrop Grumman): MK37, Navigat X MK1, Navigat X MK2, Mod 7, Mod 10
- Raytheon Anschütz: Standard 20, Standard 22, Standard 22 NX
- Yokogawa / YDK Technologies: CMZ 500, CMZ 700, CMZ 900, CMZ 900 B2, CMZ 900S, CMZ 900D
- TOKYO KEIKI (Tokimec): TG 5000, TG 6000, TG 8000, TG 8100
Whether it’s new supply, refurbished unit installation, or critical onboard repair, we ensure quality and reliability every step of the way.
🔧 Annual Gyro Compass Services in Sagar Shipbuilders
- Full system cleaning and inspection
- Calibration and heading alignment
- Repair and replacement of faulty components
- Sensitive Element replacement (recommended every 4 years)
- Checking and resetting alarms, repeaters, and gyro interfaces


Make | Model | Recommended Spares | Service or Replacement Due |
---|---|---|---|
Tokimec / Tokyo Keiki | TG-8000 |
Sensitive Element 10229409H Brushes 10239379 and 10239380 Step motor 10189046 Belt 10160030 HRZC PWB 10169503 INVERTER PWB 10169109 or (10169537) POWER PWB 10189517 |
2–3 yrs. 2 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. |
TG-6000 |
Sensitive Element 10229409H Brushes 10239379 and 10239380 Step motor 10169210 or 10189046 Belt 10160030 HRZC PWB 10169503 INVERTER PWB 10169537 or 10169109 PMCU PWB 10169528 POWER PWB 10169517 FLEXIBLE WIRE(EAST) 10169706 |
2–3 yrs. 2 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. 6 yrs. |
|
Yokogawa | CMZ-900 |
Gyro Sphere KT007 Overhaul Service Kit M.MAIN BD ASSY – V8123WB I/F BOARD ASSY – V8114SL |
20,000 Running hrs. (2.5 yrs if continuous) 1 yr. Only when Defective Only when Defective |
CMZ-700 |
Gyro Sphere KT005 Overhaul Service Kit PS1 ASSY – V8114SS PS ASSY – V8114SU INVERTER ASSY – V8123SE |
20,000 Running hrs. (2.5 yrs if continuous) 1 yr. Only when Defective Only when Defective Only when Defective |
|
Sperry | Navigate X MK i |
Gyro Sphere (Mercury or Mercury-Free) Overhaul Service Kit (Mercury or Merc.-Free) Cooling Fan – 026797 Gyro Sphere Container Center Pin Master PCB Pickoff PCB |
5 yrs. 1 yr. 3 yrs. 5 yrs. Only when Defective Only when Defective Only when Defective |
C-Plath | SR180 MK 1 |
Gyro Sphere (Mercury) Overhaul Service Kit (Mercury) Gyro Sphere Container Center Pin Master PCB Pickoff PCB |
5 yrs. 1 yr. Only when Defective Only when Defective Only when Defective Only when Defective |
Anschutz | STD 20 / 22 |
Gyro Sphere Overhaul Service Kit Pump |
4 yrs. 1 yr. 3 yrs. |
All services are carried out as per IMO regulations and OEM guidelines to ensure safe, compliant navigation.
🌍 Why Choose Us for Gyro Compass Service in Sagar Shipbuilders?
- Fast mobilization for offshore and marine units
- Experienced engineers with over a decade of experience
- Spare parts for all major gyro models
- 24/7 service availability
- Assistance with survey preparation and compliance
- Quick support via email at: service@ftron.net
When requesting a service, please provide:
- Vessel name and IMO number
- Last service or sensitive element replacement date
- Existing gyro compass model and any known faults
❓ Top 10 FAQs – Gyro Compass Service
- What is a gyro compass?
A non-magnetic navigation tool that finds true north using Earth’s rotation. - Why is annual maintenance important?
To ensure heading accuracy, prevent breakdowns, and comply with survey requirements. - How often should the sensitive element be replaced?
Every 4 years as per OEM guidelines. - Do you provide refurbished gyro units?
Yes, both new and reconditioned systems with installation and warranty. - Are spare parts available locally?
Yes, we maintain ready stock for fast turnaround. - Can you integrate the gyro with ECDIS or autopilot?
Yes, full bridge system integration is part of our service scope. - What documents are required for service booking?
Vessel details, previous reports, and system condition. - How long does a service usually take?
4–8 hours depending on condition and accessibility. - Do you help with class survey support?
Yes, we provide inspection, servicing, and documentation for class approvals. - Do you serve remote offshore locations?
Yes, our engineers are ready to mobilize globally on short notice. - Why is annual maintenance of a gyro compass so important?
Annual maintenance is crucial to ensure the continued accuracy, reliability, and safe operation of the gyro compass. It helps identify potential issues before they lead to failures, prolongs the lifespan of the equipment, and ensures compliance with maritime regulations (e.g., SOLAS, class society requirements). Regular checks and adjustments prevent costly breakdowns and maintain navigational integrity. - What typically happens during an annual service or maintenance of a gyro compass?
An annual service usually involves a comprehensive inspection of all components (master unit, repeaters, power supply unit), cleaning, lubrication (where applicable), checking electrical connections, verifying cooling systems, and performing diagnostic tests. The technician will also check for any abnormal noises, vibrations, or temperature fluctuations. Calibration checks are a key part of this process to determine the current gyro error. - How often should a gyro compass be calibrated?
While the gyro compass continuously seeks true north, its overall accuracy (gyro error) should be checked regularly, ideally daily by the ship’s crew, and a formal calibration by a certified technician should be performed as part of the annual service or whenever a significant or persistent error is noted. Some manufacturers may recommend more frequent detailed calibrations for specific models or operating conditions. - What are the signs that a gyro compass might need repair or an overhaul?
Common signs include:- Inconsistent or fluctuating readings.
- Excessive or uncorrectable gyro error.
- Unusual noises or vibrations from the master unit.
- Frequent alarms.
- Failure to settle or prolonged settling time.
- Repeater compasses showing incorrect or fluctuating headings.
- Physical damage or leaks (for liquid-filled models).
- What is the difference between “service” and “overhaul” for a gyro compass?
Service typically refers to routine maintenance, checks, and minor adjustments aimed at ensuring proper functioning. An overhaul, on the other hand, is a much more extensive procedure. It involves disassembling the master compass unit, thorough cleaning, inspection, replacement of worn-out parts (e.g., bearings, suspension wires, damping fluid), reassembly, and rigorous testing and calibration. Overhauls are usually done every 5–10 years, depending on the manufacturer’s recommendations and operating hours. - Can ship’s crew perform gyro compass repairs or overhauls?
Routine maintenance, cleaning, and basic troubleshooting can be performed by trained ship’s crew. However, complex repairs, internal adjustments, overhauls, and detailed calibration require specialized knowledge, tools, and certification. It is strongly recommended to use authorized service engineers or technicians for these critical tasks to maintain warranties and ensure navigational safety. - What specific types of errors are addressed during gyro compass calibration?
Calibration aims to determine and, where possible, correct for errors such as speed error, latitude error, ballistic errors, and any constant offset (total gyro error). While modern gyros auto-compensate for some errors, the calibration process confirms these compensations are effective and verifies the overall accuracy of the true north indication. - How do I ensure my gyro compass service provider is competent and reliable?
Look for service providers who are:- Authorized by the gyro compass manufacturer.
- Certified by relevant maritime authorities or classification societies.
- Experienced with your specific gyro compass model.
- Able to provide references or a track record of successful services.
- Equipped with the necessary specialized tools and spare parts.
- Compliant with international standards (e.g., ISO certifications).
- What documentation should I expect after a gyro compass service or calibration?
After a service or calibration, you should receive:- A detailed service report outlining all work performed, parts replaced, and test results.
- A calibration certificate stating the determined gyro error and confirming the compass is operating within specified tolerances.
- Recommendations for future maintenance or any identified issues.
- A logbook entry or endorsement of the service.
- How does proper gyro compass maintenance contribute to maritime safety and compliance?
Proper maintenance ensures the gyro compass provides accurate heading information, which is fundamental for safe navigation, collision avoidance, and efficient route planning. An accurate gyro compass is vital for systems like autopilots, radars (ARPA), and ECDIS. Regular maintenance and calibration ensure the vessel meets SOLAS requirements, flag state regulations, and class society rules, avoiding potential detentions, fines, and ensuring the safety of life at sea. - What is a Gyro Compass?
A gyro compass is a non-magnetic compass that uses a fast-spinning gyroscope to find true north based on the Earth’s rotation, rather than relying on magnetic fields like a magnetic compass. - How does a Gyro Compass work?
It operates using the principles of gyroscopic inertia and the Earth’s rotation. The gyroscope aligns itself with the Earth’s axis, pointing toward true north. - Why is a Gyro Compass more accurate than a Magnetic Compass?
It points to true north (geographic north) rather than magnetic north and is unaffected by external magnetic fields, making it more reliable for navigation. - What are the main components of a Gyro Compass?
Key components include:- Gyroscope (Rotor): Spinning wheel maintaining orientation.
- Damping System: Stabilizes the compass.
- Follow-up System: Ensures alignment with true north.
- Control Unit: Adjusts for errors like speed and latitude.
- Does a Gyro Compass require electricity?
Yes, it needs an electrical power supply to keep the gyroscope spinning at high speeds (typically thousands of RPM). - What are the common errors in a Gyro Compass?
- Speed Error: Caused by vessel movement (corrected automatically).
- Ballistic Error: Due to acceleration/deceleration.
- Latitude Error: Varies with the ship’s latitude.
- How is a Gyro Compass different from a GPS?
A gyro compass provides continuous directional reference without external signals, while GPS relies on satellites and can be affected by signal loss. - What maintenance does a Gyro Compass require?
- Regular checks on power supply and spinning mechanism.
- Lubrication of moving parts.
- Calibration to correct errors.
- Can a Gyro Compass fail?
Yes, due to:- Power failure.
- Mechanical wear of the gyroscope.
- Extreme weather or rough seas affecting stability.
- Where are Gyro Compasses commonly used?
Primarily on ships, submarines, and aircraft where precise and reliable navigation is crucial.
📞 Need Gyro Compass Service in Sagar Shipbuilders?
Email us at service@ftron.net to schedule your next gyro compass maintenance. Trust FTRON Technology for reliable navigation, anytime, anywhere.
FAQ: Gyro Compass Maintenance, Service, Repair, Overhaul, & Calibration